These are the steps we perform when servicing you injectors
The first thing we do when your injectors arrive is perform an electrial test.
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Electrical Test
The next step is to pretest the injector patten and flow. This is when we apply system pressure to the injector and check for case leaks, pintle drips, spray patten and flow volume.
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Pattern And Leak Test
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Flow Test
Now we remove the injectors from the flow bench and clean the cases in a heated ultrasonic bath.
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Case Cleaning
Now we strip the soft parts from the injector. Depending on the application we remove the filter, grommet, upper oring, lower oring or seal and the pintle cap. When the injector is ready to clean it's put into the ASNU flow bench's ultrasonic cleaning tank. The injectors are cycled while cleaning to flush out the deposits. You can see the milky discharge from some of the injectors. Thats the solid deposits that are being removed.
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The Filter And Soft Parts Are Removed
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Ultrasonic Cleaning
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Back Flushing Contamination
Now the injectors are ready to be retested for leaks, patten irregularities and flow.
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Flow Test
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Completed Flow Test
We oil the injectors to provide added shelf life for our customers who won't be installing them right away. New service kits are installed with orings, grommets, filters and pintle caps as the application requires.
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Oil For Longer Shelf Life
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New Service Kit Parts
Nickle injectors are re-polished. Painted injectors are masked and repainted to provide corrosion resistance. Your injectors are now ready to be returned to service. We provide a flow report with each service.
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Mask For Painting
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Nickle Injectors Are Re-Polished
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Painted Injectors
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Nickle Injectors
Your injectors are now ready to ship. We double seal the individual injectors and bubble wrap them for safe delivery. If you are ready to send in your injectors click this link and follow the directions.